Jaw Crusher Liners
Overview
Tycosen jaw crusher liners include jaw plates and crusher jaws for primary crushing equipment. These wear parts support reliable operation, replacement planning, and reduced downtime in mining, quarrying, aggregate production, and recycling.
Buyers commonly source fixed jaw plates, movable jaw plates, cheek plates, wedges, and liner sets by crusher model, part number, manganese grade, or drawing. Tycosen helps match jaw crusher liners for demanding abrasive applications where fit, material selection, and consistent supply matter.
Related sourcing pages: jaw crusher spare parts, cone crusher liners, and request jaw liner support.
FAQs About Jaw Crusher LinersWhat is included in jaw crusher liners?Jaw crusher liners usually include fixed jaw plates, movable jaw plates, cheek plates, wedges, and related wear components for primary crushing equipment.How should buyers choose jaw liner material?Material selection depends on feed material, abrasiveness, impact conditions, crusher model, and expected wear life. Share operating conditions before quotation.
Jaw Liner Selection Notes
Jaw liner buyers usually need more than a generic jaw plate description. They need to match fixed and movable jaw geometry, tooth profile, manganese grade, and expected wear pattern to the feed material and production target. Tycosen supports jaw liner sourcing with model-specific compatibility checks and material guidance.
Typical jaw liner enquiries involve fixed jaw plates, movable jaw plates, cheek plates, wedges, and liner sets for quarry, mining, and recycling operations where abrasive feed and impact conditions can change wear performance quickly.
Share the jaw crusher model, jaw profile, and part number where possible.
Describe feed size, abrasiveness, and whether the plant targets longer wear life or higher throughput.
Include drawings, old-plate photos, and preferred manganese grade when requesting quotation.
Common Jaw Liner Requests
Fixed and movable jaw plates matched to the crusher model
Cheek plates, wedges, and related wear hardware for liner replacement sets
Material options selected for abrasive stone, mining feed, or heavy-duty recycling conditions
Procurement FAQ
How do buyers choose the right jaw liner material?Material choice depends on feed abrasiveness, impact level, profile preference, and desired service life, so operating-condition details are important before quotation.
Can Tycosen help when the old jaw plates are worn and unreadable?Yes. Buyers can send the crusher model, dimensions, drawings, or clear photos so compatibility can still be checked.
Quote Checklist: For jaw liner quotes, send the crusher model, plate profile, manganese requirement, and any drawing or sample photo you have on hand.
Related Links: Jaw crusher spare parts | Cone crusher liners | Request jaw liner support
Manganese Steel Materials
The wear performance of jaw liners depends heavily on the manganese steel used. This steel is known for strength, durability, and work hardening—the process where its surface becomes harder under impact and compression, enhancing wear resistance.
Tycosen offers various manganese steel grades to suit different applications:
| Material | Nominal Composition | Key Performance Attributes | Applicable Working Conditions |
|---|---|---|---|
| Standard Manganese Steel | ~13% Manganese | Good toughness and work hardening. A general-purpose alloy. | Suitable for various applications, particularly where impact is high but abrasion is moderate. |
| High Manganese Steel | ~18% Manganese, ~2% Chrome | Improved wear resistance and longer life compared to standard manganese, especially in more abrasive conditions. Higher work hardening. | Recommended for secondary and fine crushing of medium to difficult abrasive materials. |
| Very High Manganese Steel | ~22% Manganese, High Chrome | Offers the highest wear life among common manganese alloys. Excellent for highly abrasive materials. | Ideal for demanding, highly abrasive applications, often used in smaller crushers or specific applications where allowed. |
Choosing the right material depends on rock abrasiveness and application conditions. Tycosen experts can recommend the best alloy for your case to optimize liner performance and longevity.
Crushing Chamber Profiles
Jaw liner profile design is key to performance and output quality. Tycosen supports a wide range of profiles for various applications:
- Standard Profile: General-purpose shape suitable for rocks and gravel. Balanced wear life, power use, and stress handling.
- Super Tooth Profile: Heavier with a special tooth shape for longer life. Grooves allow fines to pass through easily. Good for gravel and medium-hard rocks.
- Quarry Tooth Profile: Flatter teeth with more wear material. Ideal for hard and abrasive rocks. May require more power, but offers strong durability.
We also offer other specialty profiles like Coarse Corrugated, Super Grip, and Sharp Teeth, suitable for specific feed characteristics. Profile choice depends on material friction, size, moisture, and product requirements.
Supported Crusher Models
Tycosen jaw liners are compatible with many leading crusher models and brands, ensuring accurate fit and performance.
If your model is not listed, please contact us. We offer extensive compatibility and custom solutions upon request.
| Brand | Representative Models |
|---|---|
| Metso | C80, C96, C106, C125, C140, C100, C110, C116, C120, C145, C160, C200, C3054, C3055 |
| Sandvik | CJ211, CJ412, CJ613, CJ815, CJ409, CJ411, CJ612, CJ615 |
| Terex | JW42, JW55, J-1170, J-1175, J-1480 |
| Allis‑Chalmers | RT6090, 6684, RT50105, RT5090, RT60105, RT80120, RT75120, RT75105, RT50120, RT60120, AC60, RT105120, AC3412, AC4860, 1080, AC84, AC7311, AC6048, AC2460, AC1260 |
| Austin Western | AW 2540, AW 4248, AW 3240, AW 2450, AW 1036, AW 1024 |
| Bergeaud | VB67, VB0907, VB92, VB83, VB1311, VB1109, VB108, VB105, VB1008D, VB1008, VB0806 |
| BIRDSBORO | 6084 |
| Blake | 1838 |
| Dragon | MP140, MR140, MR107 |
| Eagle | 3042 |
| Faco | 8050 |
| Fuller‑Traylor | 2836 |
| Goodwin Barsby | 4224(1065X610) |
| Hartl | 1380J |
| Hewitt Robins | 3054, 3048, 3640, 4860, 3042, 4248 |
| Jaques | 3042, 2030 |
| Kawasaki | 4860, 3042 |
| Keestrack | Unknown |
| Kleemann | MC125, MC120 PRO, MC120, MC110 EVO, MC110, MC100 EVO, MC100 |
| Kobelco | 3042 |
| Komatsu | BR350, BR500, BR380G, BR210JG |
| Komplet | K‑JC 704, 1910, 4825 |
| KPI‑JCI | JCI200, KPI‑2650 |
| Kue‑Ken | 36, 2042/108, 1742/107, 2436/95, 2036/90, 2030/75, 1636/89, 4224/1065X610 |
| Lippmann | 3054, 2248, 3042, 4860, 3048, 5062, 4248, 3650, 3062, 3640 |
| Lokomo | 2436, 2136, 3042, 2540 |
| MasterKrush | 1236 |
| McCloskey | J40V2, J44, C50, J50, J45, J40, J35, I54V3, I54, I44V3, I44, I34, C44, C38, 10570 |
| Minyu | MSH2436/600×900, MS4860/1200×1500, MS4060/1000×1500, MS4048/1000×1200, MS3254/800×1350, MS3248/800×1200, MS3042/750×1050, MS2642/650×1050, MS2436/600×900, MS2030/500×750, MS1624/400×600, 95S/2936, 3648/150, 2436 |
| Missouri Roger | 3548, 1020, 1524, 2136 |
| Nerytec | CRR103G |
| NMS | JC1150, JC1600 |
| Osborn | 4248 |
| Parker | 1100×650 |
| Pegson | 3042 |
| Pioneer | 4450, 3242, 3642, 2036, 3055, 2650, 3546, 4248, 2436, 3042, 2546, 1830 |
| Powerscreen | R300 |
| Ark | 1910 |
| Rexnord | 3042 |
| SBM | STE108‑75 |
| Svedala | 9025, 6240, 9026, P100100‑200 |
| Telsmith | H2550, 2650, 2536, 2250, 3048, 5060, 4552, 3244, 2036, 3042, 4448, 4248, 3648, 2540, 1832, 1524, 1424, 1324 |
| Tesab | TSA‑800, TSA‑700 |
| Trio | CT3042, CT1040, CT4763, CT4254, CT4673, CT3048, CT3648, CT3254, CT3054, CT2436, CT2036 |
| Universal | 6158, 74104, 1248, 2036 |
| VICKERS RUWOLT | 3042 |
| WILLIAM WONG | 4254 |
Technical Glossary
- Work Hardening: A property of manganese steel where its surface hardens under repeated impact or compression, enhancing wear resistance. Typically occurs within a few millimeters of the surface.
- Profile Optimization: Selecting or designing the most suitable tooth shape for specific applications, improving grip, throughput, and liner life.
- Wear Life: The total operating time or tonnage processed before a liner needs replacement. Affected by material properties, crusher settings, speed, and liner design.
Frequently Asked Questions
- How to choose the right jaw liner profile?
Consider material type, hardness, abrasiveness, feed size, moisture, fines content, and required output size. Each profile offers different advantages in grip, flow, and durability. Tycosen specialists can assist in selection based on your operating needs.
- What’s the typical wear life?
It varies depending on rock characteristics, feed condition, crusher setup, and liner design. For example, wear life increased by 70% in an abrasive application by switching to a heavy-duty fixed jaw plate. Monitor tooth height and replace when it drops below 90% of the original or the peak-to-valley distance is under 10mm.
- Can I customize materials or designs?
Yes. Tycosen offers customization of alloy composition and liner profile to match your specific needs. Contact our team for detailed support.